5 Tips for Designing Custom Commercial Carpet

You’ve started designing a commercial space for a client, but you can’t quite find the right carpeting to make the statement you want or reflect the branding exactly the way you’ve envisioned. 

You’ve thought about designing a custom carpet, but that seems daunting. Fear not, we’ve got you covered. Here are five tips to demystify the process and create that signature look that you’re going for!

1. Consider the Branding. You may be interested in incorporating your client’s branding in the design. With modern carpet-making machinery you can recolor an existing carpet style, create a new pattern or customize colors to realize your perfect design. You can even get exact matches to corporate logo colors or reference landscape features and local landmarks. Carpet can provide the background for telling a brand’s story. 

2. Review the Requirements. Building plans are important early in the design process as the shape of the facility, placement of hallways and public spaces, and room sizes will affect transitions, the layout, and the quantities of carpet. Regional factors like weather and sunlight, maintenance and styling capabilities all factor in as well. 

Whether refurbishing or building a new property, imagine the space, its uses, how people interact in it and traffic patterns.  Consider how different spaces work together and categorize your zones. Zones will have different design requirements, aesthetic goals and performance needs and this will help you determine how the overall quantity breaks down into minimums for the different types of carpets required in the zones. 

3. Know Your Options. Once you know the requirements for the space, then you can review your options to meet those needs. Solution dyed nylon (SDN) and wool are both durable solutions when it comes to a soft surface flooring option. SDN is very colorfast, meaning the pigment holds on to the color when exposed to moisture, light, heat and most cleaning products. Using a proven SDN like Zeftron nylon, which has been a part of high performing commercial carpets for more than 40 years, can be a good choice. Wool, meanwhile, has a richness that adds to the ambience of a facility.

You can consider using tufted or woven carpet. Advances in tufting technology have improved design capabilities, speed of manufacturing and durability of these carpets. Weaving also offers durability along with more intricate patterning, styling and colorations. Tufting and weaving can both produce loop and cut-pile styles. Both can also vary the pile height to add textural interest to the carpet design.

4. Stretch Your Budget. Knowing a little about factors that impact carpet cost will help you as you design. 

The size of the order is a big factor.  It takes the same amount of time to set up a run for 70 feet of carpet as it does for thousands of feet of carpet. So, carpet cost is reduced with a large order. 

Yarn systems vary in cost. Also, working within a carpet mill’s color bank versus creating a custom color will be most cost effective. Machinery speeds factor into costs.  The more complex the design, the slower the machine runs which adds up.  Complex designs also cost more due to set up time for the run.  Some machines require heavier weights to achieve the desired aesthetics. This means more yarn and therefore added cost.  

Performance objectives influence the choice of construction and the face weight of the carpet.  A carpet that performs well has a high density and uses more yarn, once again adding to the cost. Public spaces usually require a high level of design, good performance, and ease of cleaning.  Higher weights, typically 36 oz/sq yd and above, are required for this and with more detailed patterns different machines must be employed which moves the cost needle up.  

5. Select the Right Carpet Manufacturer . Your design and performance requirements will help determine which carpet manufacturer partner you choose. Your carpet representative can help you, and the mill designers will also aid in choosing which machines will construct the carpet to your design specifications. Work closely with the mill personnel. Their support can aid and enhance your design concept. Mills such as Encore, which specializes in the hospitality industry, have the ability to do custom carpet creations and can be excellent partners and resources in the process. 

Getting a better understanding of the process at the start can help you get a good idea of cost, availability and design capabilities and decide which mill to go with for your custom carpet project. 

Next Stop: Custom Carpet Design

We’ve shared five steps you need to consider to make custom carpet design more manageable: branding, requirements, options, budget and a partner. For more detailed information on this process, take our Zeftron U course to get more insight into how to successfully collaborate with your local rep and their liaisons and designers at the mill. 

There’s no reason to be intimidated by custom carpet. Just start with a few key steps, and you’ll be well on you way to a bespoke look for your next commercial project. 

So, what do you think? Are you ready to try your hand at a custom carpet? Leave us a comment and let us know what you’ve got planned for 2023!

Trend Report: Radical Colors Take the Stage

We are introducing a new design resource to inspire commercial interior designers to experiment and think about ways to take risks in their designs for commercial interior settings.

“Radically Modern Color” dives into the unimaginable ways colors are being combined and applied to create everything from apparel to home decor. You can download the trend report here. Best yet, it’s free!

The new decade has already seen its fair share of disruption. In the past 18 months we’ve experienced major wildfires, political protests, and a global pandemic. 

We’ve also seen a shift in the way color is being used. The color trends and themes in “Radically Modern Color” highlight the pairing of colors that reflects the disruption we’re seeing in broader society. Color and color applications are being used in imaginative ways, and these brighter hues and combinations are reminiscent of the 60s and the last time we were in the midst of such a revolutionary era.

“Radically Modern Color” focuses on four trends discussing what they are, where they are being used and how they are changing design. The trends highlighted are:

  • The Psychedelic Comeback  – The 60s are back and so are the bright colors and sinuous shapes so prominent during that time.

Photo by Davide Ligabue on Unsplash

  • Building Blocks – Color blocking is going to the extreme by pairing colors next to each other on the color wheel for a bold effect.

  • Blurring The Lines – Gradients are all the rage and so is the Gaussian blur.

Photo by Ilnur Kalimullin on Unsplash

  • Clash Of The Colors – Pairing sunny yellow, gold and mustard may have clashed in the past, but not so in this new decade.

We’re hoping these trends will inspire creativity in the coming year and allow you to be more radical with your use of color, especially with carpet. For even more inspiration, check out our Design Inspiration Page, where you can view our color collections and envision how you can create a colorful commercial carpet for your next project. You can also download the full Zeftron Color Pallette, consisting of 120-plus colors, or request to have a Zeftron pom box mailed to you.

We look forward to hearing what you think about these trends and how they might influence your design choices in the coming year. Leave us a comment and tell us what radical combination you’re thinking of designing with in 2022. 

Encore Hospitality Carpet Introduces the Allure Collection

12 Broadloom Styles Made with Zeftron® Nylon Feature Innovative Design and Superior Performance

 Encore Hospitality Carpet, a hospitality division of Brumlow Mills, is introducing its Allure Collection, an attractive array of 12 highly designed broadloom styles made with Zeftron nylon. The new collection features innovative textures, colors and large and small pattern sizes. It meets both the style and performance needs for a variety of hospitality environments.

 

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Affinity in Cognac

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Annata in Shitake

A bold departure from many of today’s flooring options, the Allure Collection is aesthetically distinguished by its sense of the unexpected. Some products feature large geometric patterns and others have smaller, more traditional grid styles. The beauty includes the illusion of no repeat patterning. Colors seem to indiscriminately fade in and out, appearing and reappearing with different intensity. The weathered, distressed appearance, provides added visual intrigue. 

 

Nine contemporary colorways are available with hues ranging from rich tans and deep browns to subtle greys and intense yellows.

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Enchant in Palomino

“With more than 100 standard options to choose from, the Allure Collection can help designers make a unique design statement for virtually any hospitality project or space they might be working on,” said Encore Hospitality Carpet President Richard Heaver.

The dynamic styling elements of the collection are made possible through Encore’s state-of-the-art Infinity manufacturing technology, and Zeftron’s solution dyed nylon 6 with superior styling, performance and recyclability advantages for commercial carpet products.

Allure products are perfect for guest rooms and public areas, including corridors, meeting rooms, ballrooms, lobbies and dining areas.

Designers can begin the process of creating the perfect carpet for their project at the Encore website: www.encorehospitalitycarpet.com.  Select patterns, colorize your designs and see how your carpet would look in a three-dimensional room scene. You can also download the room scene, as well as a color swatch, the colorways and a spec sheet to a PDF document.


About Encore Hospitality Carpet

A family owned and operated carpet manufacturer since 1981, Encore’s commitment to the latest manufacturing capabilities, processes and procedures allows customers more flexibility in providing innovative, design-oriented carpet products for Public Space and Guest Room applications. Encore is poised to service both large and small projects competitively. For more information, please visit www.encorehospitalitycarpet.com.

About Zeftron® Nylon

For more than 40 years, Zeftron® nylon has continued to deliver more value-added opportunities and advantages to the commercial interiors marketplace through dedicated partnerships, a premium branded nylon 6 product and superior service. Based in Dalton, Ga., the brand brings a history of innovations and unparalleled style, performance and environmental attributes in 120 proven colors.  All Zeftron nylon yarns are closed-loop recyclable, MBDC Cradle to Cradle certified and come standard with a minimum 25 percent recycled content. As part of the brand’s commitment to environmental stewardship, Zeftron nylon makes recycling easy with its 6ix Again Recycling Program – a simple to use, all-inclusive carpet recycling initiative. For more information, visit www.zeftronnylon.com

New Video Showcases Zeftron’s History and Advantages

Have you seen the new Zeftron video? This is the first of several educational videos Zeftron is planning for the design community and its mill customers.

The short video, aptly titled “An Introduction to Zeftron,” provides a brief overview of Zeftron nylon. You will see how Zeftron can be a resource by providing information and tools on the unique benefits of carpet made with Zeftron nylon.

There are four main points in the video that show how Zeftron is unique in the marketplace as a brand that provides:  

  1.  An Unmatched Premium Product
  1.  Superior Color Quality
  1.  A Wide Array of Educational Resources
  1.  Inspirational Design Tools

Taken together, no other nylon brand delivers more advantages to the design community and its mill partners. Watch video our video and get to know Zeftron nylon!

Hospitality Outlook NEWH Atlanta 2016

 

richard 3By Zeftron®nylon’s Marketing Specialist Richard Radke

I recently attended a regional trade show that the NEWH Atlanta Chapter hosted in metro Atlanta. The event featured a Panelist Discussion to discuss the outlook of the hospitality industry. The panel was moderated by Michele Finn, President, Hospitality Media Group, and featured several Atlanta-based industry leaders, including:

  • Carlos Asensio, Project Manager, Noble Investment Group
  • Larry Carver, President, Carver & Associates
  • Alice Limer, Founding Principal & CEO, Fusion A.I. Design, Inc.
  • Mark Linch, SVP Project & Technical Services, Capella Hotel Group

richard 2All participants agreed that the outlook was good for 2016.  Mark had some reservations but Alice thought that since the last few years have been strong, orders would still be strong for ongoing projects in 2016.  At Zeftron we agree that renovations may be wrapping up but new brands and new concepts are moving forward.

Other key highlights from the panel discussion included:

  • Boutique concepts will continue to be important, even for senior living environments.
  • Technology, a huge factor in today’s hospitality industry, should not be the tail that wags the dog.  It should be used judiciously and should be proven so there are no surprises or failures during installations.
  • The desk is going bye-bye.  Younger people are not using the desks so commonly found in hotel rooms today; they are being re-thought with fold-away surfaces being considered.

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One interesting part of the session was when Michelle Finn asked each participant to name their favorite hotel.  Mark said Capella, but he admitted that he had an unbelievable experience at the 10-room Costa Rican Hotel Copa de Arbol.  I want to go! Who wants to join me?

 

Four Commercial Carpet Trends for 2016

These are exciting times for the commercial design industry.  New colors are constantly being introduced and applied in fresh and unexpected ways.  Innovative products – from seating to lighting to flooring — continue to inspire for their form and functionality.  The way we think about the spaces we work, live and play in continues to evolve.  In short, architects, designers, and manufacturers are all pushing the limits of what’s possible.  We are all rethinking the way in which people and products interact with their spaces.

So, what does this mean for commercial carpet products in the new year?  We have some thoughts!

Zeftron Poms
Zeftron offers colors that can make your custom carpet come to life

More Custom Colors and Carpets – Our carpet mill customers frequently ask for new and custom colors, and we are happy to oblige!  This trend is driven by product design teams and designers who realize that as the most abundant surface for any interior, carpet can play a major role in making a design statement.  Custom colors and customized carpets are crucial in making that design statement. Customization can help create a space that evokes a feeling or an experience.  As color experts for more than 40 years, we’re proud to be able to work hand-in-hand with our mill partners and designers to help them create the custom colors they desire.  

Zeftron nylon installationGreater Styling Versatility The “blending” of interior spaces continues.  Many offices today integrate a residential or homey feel to them.  Senior living spaces, while still traditional in many instances, are bringing in themes typically found in a hospitality setting.  This new reality requires manufacturers to think differently and develop crossover products that are versatile enough to work in many different end-use spaces. Fortunately, Zeftron nylon is a highly flexible fiber when it comes to styling.  Our fiber enables carpet manufacturers to create products with varying styles, patterns and colorways to easily work across multiple end-use spaces.  

Exceptional Performance – The more things change, the more they stay the same. Designers expect more from the products they specify today.  In addition to customization options and greater styling flexibility, they expect exceptional performance. Zeftron nylon is the only fiber brand that offers designers the piece-of-mind they need when it comes to performance.  Concerns about staining, color fading and wear become a non-factor when specifying a carpet made with Zeftron nylon.  

Cradle to Cradle

More Green –One could argue that having a sustainable product is a given in today’s marketplace. Yet sustainability should never be a given or an afterthought.  As a fully closed-loop recyclable nylon with a minimum of 25 percent recycled content in every color, Zeftron continues to be a responsible steward of the earth and its resources.  We see green not as a trend for 2016, but as a vital part of everything we do every single day, month and year.

We welcome your thoughts and comments.

Contact Us

If you would like more information about Zeftron nylon or would like to partner with Zeftron on A&D visits, contact Zeftron Business Leader Tim Blount at: timothy.blount@shawinc.com or 706-532-2984.

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Three Questions with…Karen Martin, BOLYU Designer/Colorist

An occasional blog article series, “Three Questions With…” profiles designers, product developers, trend experts, colorists, arbiters of good taste and others who are shaping and influencing the commercial interiors industry.   
Q.  You’re currently working on integrating colors from the new Reflective Elements collection into new products for BOLYU.  Are the Reflective Elements colors part of a bigger trend you’re seeing in color these days?

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Pizzazz from BOLYU contains intriguing reflective and metallic type colors.

The metallic — and now reflective – color movement has been amazing to me.  It started several years ago, essentially in the fashion industry, and it’s taken many twists and turns over the years.  I would say that this movement is no longer a trend, it’s established.  In fact, we introduced a product called Pizzazz several years ago that had a metallic look to it.

Made with Zeftron nylon, it continues to be a popular product today.
I think everybody is looking for a sparkle or a shine.  Today we’re seeing different colors with the metallic or reflective effect that you might not have seen just a short while ago.  For example, we’re noticing bright colors in orange or even green being paired with a metallic color. This is striking and unique, and not something you would have seen in the recent past.

Gareth Pugh 2011
Pizzazz from BOLYU contains intriguing reflective and metallic type colors.

These colors present such a departure from what we were working with in the past.  They are so exciting when contrasted against the muted colors, dull lusters and matte finishes we saw prior.
Q.  How does the Reflective Elements collection help you in your role as a colorist/designer?

What’s great is that Zeftron has added more options for designers, which is what we need.  More options gives us an edge to be innovative, to address the now and to address the future.  Of course we also want to use colors that are not just trendy, but have longevity to them as well.  These colors give us that flexibility.

As a designer, I feel I can create almost anything.  You can create added texture, introduce more styling…or even create an element of surprise and uniqueness.  It’s a styling tool that has become very important to use. What’s more, Zeftron’s Reflective Elements collection works really well with its Brilliant Collection.

Zeftron is sitting on top of a really nice color package.  It shows that they are paying attention to what’s happening in the market.  Zeftron’s colors give designers the opportunity to make something their own.

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Q.  Where do you see the colors being used — corporate, hospitality, etc.?

For us, it’s across the board.  We’re using these colors in hospitality, corporate, senior living and health care.  I can’t tell you any product that I’m not working on now that does not have a reflective or metallic element to it.  I think that’s a reflection (no pun intended!) of just how important and popular these kinds of colors have become in virtually every commercial space.

About Karen Martin: Karen has been a Designer/Colorist with Beaulieu Commercial for more than 15 years. Her primary responsibilities include research of design and color trends and their application in commercial, education, and healthcare products for BOLYU and hospitality products for Aqua.  For more information, please visit http://www.bolyu.com

Contact Us: If you’re interested in learning more about the new Reflective Elements collection, please contact Zeftron Business Leader Tim Blount directly at timothy.blount@shawinc.com.

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Sierra made with Zeftron Nylon

Zeftron is proud of its history of sustainable achievements. We continue to innovate and find more ways to preserve and protect our earth’s limited resources and offer environmentally responsible choices for the marketplace. That’s one reason we love working with mill partners who value sustainability. BOLYU Contract was named “Environmental Supplier of the Year” by Home Depot, and they use renewable energy in all commercial facilities to meet manufacturing needs. One of the beautiful carpets made by BOLYU with Zeftron nylon is Sierra.

Screenshot 2015-09-24 10.24.03Product Specifications: 
Construction: Tip Sheared Scroll
Yarn Content: Zeftron® Nylon with 25% recycled content
Dye Method: Solution Dyed
Yarn Weight Tufted: 36 oz./yd.
Width: 12 feet
Pattern Repeat: 24” W x 14.25” L

Available in 13 colors: Sandoval, Hawk Springs, Yellowstone, Sierra Mesa, Ponderosa, Medicine Bow, Copper Canyon, Great Divide, Bitter Canyon, Paradise Hills, Eagle’s Nest, Sweetwater, Black Mountain

One use of BOLYU‘s Sierra made with Zeftron nylon is this installation featuring a custom version of Sierra at the Red Lobster corporate headquarters in Orlando.

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(All photos by Michael Riley & Chad Byerly Photography)

To find other Bolyu styles made with Zeftron Nylon please reference our Carpet Search tool: the Zeftron Style Guide.

Click here to contact a Bolyu rep. To contact Zeftron nylon call Tim Blount at 706-532-2984 or email him at timothy.blount@shawinc.com.

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About BOLYU Contract

BOLYU Contract is the commercial carpet division of Beaulieu of America which was founded in 1978. Today it is one of the largest privately held flooring producers in North America. Originally established to manufacture area rugs, the company invested in yarn extrusion in 1981 becoming the first manufacturer in the carpet and rug industry to produce their own yarn. The company then diversified into tufting carpet (under the brands of BOLYU and Aqua Hospitality Carpets), establishing the factory known today asBeaulieu Commercial in Chatsworth, GA.

About Zeftron® Nylon
For more than 40 years, Zeftron® nylon has continued to deliver more value-added opportunities and advantages to the commercial interiors marketplace through dedicated partnerships, a premium branded nylon 6 product and superior service. Based in Dalton, Ga., the brand brings a history of innovations and unparalleled style, performance and environmental attributes. All Zeftron nylon yarns are closed-loop recyclable, MBDC Cradle to Cradle certified and come standard with a minimum 25 percent recycled content. As part of the brand’s commitment to environmental stewardship, Zeftron nylon makes recycling easy with its 6ix Again Recycling Program – a simple to use, all-inclusive carpet recycling initiative. Zeftron nylon is a part of Shaw Industries Inc., a Berkshire Hathaway company.

Zeftron Color Tools Available to Designers

The Brilliant Collection from Zeftron nylon

Zeftron understands how important the right use of color is for a commercial interior project.  Color is a powerful tool.  It can reinforce a sense of place. It can generate an emotional response.  It can even transport us to a different time or setting.

Zeftron has been offering proven, perfectly engineered colors to designers for more than 40 years.  Our colors range from brilliant reds and bold blues to edgy metallics, crisp hues and wondrous lusters.  Our 120 colors offer virtually unlimited coloration possibilities to enable designers to make the design statement they envision for their project.

Below are some of the color-specific tools and resources we offer.

Zeftron Color Palette Pom Set –See all of Zeftron’s colors, including the new additions from the Brilliant Collection and Designer Select Collection all in one chain.

Individual Poms – By request, designers can order one or several individual poms to see specific colors.

Color Card Folder –See Zeftron yarn samples, color names and color numbers in an easy-to-hold format.

Color Selection Tools

E-Color Swatch PDF – View a visually exciting display of all Zeftron colors and names in a PDF format, perfect for saving or emailing.

Adobe Swatch Exchange (ASE) – View color swatches of the Zeftron colorline that can be downloaded into design software from a URL or QR code.

Contact Us

If you’re interested in receiving or knowing about any of these tools, please contact Zeftron Business Leader Tim Blount directly at timothy.blount@shawinc.com.

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Two Trends from NeoCon 2015

More than 700 exhibitors packed the Merchandise Mart for NeoCon 2015
More than 700 exhibitors packed the Merchandise Mart for NeoCon 2015

For three days the commercial interiors design industry was fixed on the annual NeoCon Trade Show held in Chicago June 15-17. We were there exploring some of the new products and trends. Here’s our take on two of the most intriguing trends that stood out to us.

J+J Flooring Group’s F-Stop product brings a splash of color to any interior.
J+J Flooring Group’s F-Stop product brings a splash of color to any interior.

Bold Colors – From chairs to carpet, the seemingly unbridled use of bold, fun and vibrant colors continues. This is most likely an expression of an upbeat economy. But it’s also a reflection of how corporate environments can use color to create energy and intrigue, while also supporting their brand. We especially noticed J+J Flooring Group’s new F-Stop product from its Filtered Effects collection.

This infusion of color underscores the importance of our recently introduced Brilliant Collection, an accumulation of seven highly vibrant colors that can bring more styling options for hospitality, corporate or virtually any other commercial interiors projects.

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Bentley Mills introduced several products that can work in multiple commercial sectors

Cross-Over Products – The trend toward more “cross over” products that can serve multiple markets continues. We were especially enthralled with Bentley’s High Score™ and Multi Play™ products from the mill’s Arcade Legend™ Collection. According to the company, the products “pair bold-scale pattern with random, overall textured pattern….and the complex integration of color introduces a metallic element – a bonus for interiors looking for bold style with a touch of bling.” The intriguing patterns and the “touch of bling” means the products could “cross over” — working just as well in a corporate office as in a hospitality environment.

On a related side note, Zeftron will soon be introducing its new Reflective Elements Collection. Using colors that have reflective qualities, this high luster collection can add elegance, depth, richness and sophistication to virtually any commercial carpet product.

We welcome your thoughts! What stood out to you at this year’s NeoCon?